Mattress having selectable patient weight valve, inductive power, and a digital x-ray cassette

ABSTRACT

A patient support apparatus includes a frame and a mattress positioned on the frame. The mattress has an electronic component positioned within an interior of the mattress. An inductive power transmitter is coupled to the frame. An inductive power receiver is positioned within the interior of the mattress and electrically coupled to the electronic component.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. patentapplication Ser. No. 16/877,561, filed May 19, 2020 and now U.S. Pat.No. 11,389,120, which claims priority under 35 U.S.C. § 119(e) to U.S.Provisional Patent Application Ser. No. 62/854,497, filed May 30, 2019,both of which are expressly incorporated by reference herein.

BACKGROUND

The disclosed embodiments are related to a patient support apparatus,and more particularly, to a patient support apparatus having aselectable patient weight valve, inductive power, and a digital x-raycassette.

In some prior art surfaces, the support bladders have internal foam anda check valve that opens to release air once an internal pressure in thebladders reaches a predefined level. As a load is applied, the supportbladders behave like air bladders with a given mid-range internal airpressure. At higher loads, the internal pressure forces the check valveopen and the bladders drop into a second support behavior that is notaugmented by air pressure.

Additionally, to better control a patient environment such as themattress microclimate sensing of the mattress parameters is used.Examples of such sensing include humidity detection, airflowmeasurement, patient immersion sensing, temperature sensing and pressuremapping. For many of these, the sensors are positioned inside themattress. The use of cables or wires to power the sensors presents achallenge of fatigue and/or damage.

Currently, a portable x-ray machine can be taken to the patient in ahospital bed or the emergency room. The x-ray tube is connected to aflexible arm that is extended over the patient while an x-ray filmholder or image recording plate is placed beneath the patient. Achallenge of doing in bed x-ray is that it is difficult to get the x-raycassette beneath the patient. To do it safely it usually requires twohospital employees to lift the patient while the cassette is slidunderneath. This can lead to caregiver/technician back injuries overtime and inefficiency.

Another way in bed x-ray can be performed is using an x-ray sleeve inthe surface. This makes it slightly easier to insert the cassettebecause the sleeve typically has low cooefficent of friction (CoF)material and several layers of material between the patient and thecassette as a buffer. A challenge with this method is with new cleaningand disinfection (C&D) guidance from FDA. First, the sleeve needs to bewipeable for cleaning. Second, if the sleeve is not completely driedafter cleaning, mold or bacteria growth may occur.

SUMMARY

The present disclosure includes one or more of the features recited inthe appended claims and/or the following features which, alone or in anycombination, may comprise patentable subject matter.

According to one aspect of the disclosed embodiments, a patient supportapparatus may include a foam frame defining a space. A bladder assemblymay be positioned in the space. The bladder assembly may include aplurality of foam filled bladders. Each of the foam filled bladders maybe interconnected by a manifold. A plurality of mutually exclusivelyselectable pressure relief valves may be provided. A selected pressurerelease valve of the plurality of selectable pressure release valves maybe configured to release air from the bladder assembly if a pressure inthe bladder assembly exceeds a predetermined limit of the selectedpressure relief valve. Each selectable pressure release valve mayrelease air at a different predetermined limit.

In some embodiments, a control knob maybe used to select the selectedpressure release valve. The control knob may be manually operated.

Optionally a weigh scale may be provided. The selected pressure reliefvalve may be selected based on a weight of a patient measured by theweigh scale. The selected pressure relief valve may be automaticallyselected based on the weight of the patient measured by the weigh scale.

It may be desired that the plurality of selectable pressure reliefvalves may include a first pressure relief valve having a predeterminedlimit that may correspond to a first weight of a patient. A secondpressure relief valve may have a predetermined limit that corresponds toa second weight of a patient. A third pressure relief valve may have apredetermined limit that corresponds to a third weight of a patient. Thefirst weight of the patient may be within a range of 70 pounds to 250pounds. The second weight of the patient may be within a range of 251pounds to 400 pounds. The third weight of the patient may be within arange of 401 pounds to 500 pounds.

It may be contemplated that the bladder assembly may include a firstplurality of foam filled bladders and a second plurality of foam filledbladders. The plurality of selectable pressure release valves mayinclude a first plurality of selectable pressure relief valves in fluidcommunication with the first plurality of foam filled bladders and asecond plurality of selectable pressure relief valves in fluidcommunication with the second plurality of foam filled bladders. A firstselected pressure release valve of the first plurality of selectablepressure release valves may configured to release air from the firstplurality of foam filled bladders if the pressure in the first pluralityof foam filled bladders exceeds a predetermined limit of the firstselected pressure relief valve. A second selected pressure release valveof the second plurality of selectable pressure release valves mayconfigured to release air from the second plurality of foam filledbladders if the pressure in the second plurality of foam filled bladdersexceeds a predetermined limit of the second selected pressure reliefvalve. The predetermined limit of the first selected pressure reliefvalve may be different than the predetermined limit of the secondselected pressure relief valve. The predetermined limit of the firstselected pressure relief valve may be the same as the predeterminedlimit of the second selected pressure relief valve.

In some embodiments, a cover may encase the foam frame and the bladderassembly. An electronic component may be positioned within the cover. Aninductive power receiver may be positioned within the cover. Aninductive power transmitter may be positioned outside of the cover. Theinductive power transmitter may transmit a power signal to the powertransceiver to supply power to the electronic component. The electroniccomponent may include a digital x-ray cassette. The electronic componentmay wirelessly transmit signals to devices positioned outside of thecover.

Optionally, the foam frame and the bladder assembly may be positioned ona frame. A side rail may be coupled to the frame. An inductive powertransmitter may be positioned on the frame. An inductive power receivermay be positioned on the side rail. The inductive power transmitter maytransmit a power signal to the inductive power receiver to power anelectronic component on the side rail. The side rail may be moveablebetween a lowered position and a raised position. The inductive powertransmitter may transmit a power signal to the inductive power receiverwhen the side rail is in the lowered position or the raised position.

According to another aspect of the disclosed embodiments, a patientsupport apparatus may include a foam frame defining a space. A bladderassembly may be positioned in the space. The bladder assembly mayinclude a plurality of foam filled bladders. Each of the foam filledbladders may be interconnected by a manifold. An electronic pressurerelief valve may have a pressure sensor. The electronic pressure reliefvalve may be configured to release air from the bladder assembly if thepressure sensor detects a pressure in the bladder assembly that exceedsa predetermined pressure.

In some embodiments, the electronic pressure relief valve may releaseair from the bladder assembly until a detected pressure in the bladderassembly equals the predetermined pressure. The predetermined pressuremay be selectable based on a weight of a patient. The predeterminedpressure may be manually selected.

Optionally, a weigh scale may be provided. The predetermined pressuremay be selected based on a weight of a patient measured by the weighscale. The predetermined pressure may be automatically selected based onthe weight of the patient measured by the weigh scale.

It may be desired that a first predetermined pressure may correspond toa first weight of a patient. A second predetermined pressure maycorrespond to a second weight of a patient. A third predeterminedpressure may correspond to a third weight of a patient. The first weightof the patient may be within a range of 70 pounds to 250 pounds. Thesecond weight of the patient may be within a range of 251 pounds to 400pounds. The third weight of the patient may be within a range of 401pounds to 500 pounds.

It may be contemplated that the bladder assembly may include a firstplurality of foam filled bladders and a second plurality of foam filledbladders. The electronic pressure relief valve may include a firstelectronic pressure relief valve in fluid communication with the firstplurality of foam filled bladders and a second electronic pressurerelief valve in fluid communication with the second plurality of foamfilled bladders. The first electronic pressure relief valve may beconfigured to release air from the first plurality of foam filledbladders if the pressure in the first plurality of foam filled bladdersexceeds a predetermined pressure of the first electronic pressure reliefvalve. The second electronic pressure relief valve may be configured torelease air from the second plurality of foam filled bladders if thepressure in the second plurality of foam filled bladders exceeds apredetermined pressure of the second electronic pressure relief valve.The predetermined pressure of the first electronic pressure relief valvemay be different than the predetermined pressure of the secondelectronic pressure relief valve. The predetermined pressure of thefirst electronic pressure relief valve may be the same as thepredetermined pressure of the second electronic pressure relief valve.

In some embodiments, a cover may encase the foam frame and the bladderassembly. An electronic component may be positioned within the cover. Aninductive power receiver may be positioned within the cover. Aninductive power transmitter may be positioned outside of the cover. Theinductive power transmitter may transmit a power signal to the powertransceiver to supply power to the electronic component. The electroniccomponent may include a digital x-ray cassette. The electronic componentmay wirelessly transmit signals to devices positioned outside of thecover.

Optionally, the foam frame and the bladder assembly may be positioned ona frame. A side rail may be coupled to the frame. An inductive powertransmitter may be positioned on the frame. An inductive power receivermay be positioned on the side rail. The inductive power transmitter maytransmit a power signal to the inductive power receiver to power anelectronic component on the side rail.

According to yet another aspect of the disclosed embodiments, a patientsupport apparatus may include a frame. A mattress may be positioned onthe frame. The mattress may have an electronic component positionedwithin an interior of the mattress. An inductive power transmitter maybe coupled to the frame. An inductive power receiver may be positionedwithin the interior of the mattress and electrically coupled to theelectronic component. The inductive power transmitter may transmit apower signal to the inductive power receiver to power the electroniccomponent.

Optionally, the electronic component may include a sensor. Theelectronic components may include a digital x-ray cassette. The digitalx-ray cassette may wirelessly transmit signals to a device outside ofthe mattress.

It may be desired that a side rail extends from the frame. A side railinductive power receiver may be coupled to the side rail. The inductivepower transmitter may transmit a power signal to the side rail inductivepower receiver to power a side rail electronic component. The side railelectronic component may include a graphical user interface.

In some embodiments, the mattress further may include a foam framedefining a space. A bladder may be positioned in the space. A pluralityof mutually exclusively selectable pressure relief valves. A selectedpressure release valve of the plurality of selectable pressure releasevalves may be configured to release air from the bladder if a pressurein the bladder exceeds a predetermined limit of the selected pressurerelief valve. Each selectable pressure release valve may release air ata different predetermined limit. The plurality of selectable pressurerelief valves may include a first pressure relief valve having apredetermined limit that corresponds to a first weight of a patient. Asecond pressure relief valve may have a predetermined limit thatcorresponds to a second weight of a patient. A third pressure reliefvalve may have a predetermined limit that corresponds to a third weightof a patient. The first weight of the patient may be within a range of70 pounds to 250 pounds. The second weight of the patient may be withina range of 251 pounds to 400 pounds. The third weight of the patient maybe within a range of 401 pounds to 500 pounds.

It may be contemplated that the mattress includes a foam frame defininga space. A bladder may be positioned in the space. An electronicpressure relief valve may have a pressure sensor. The electronicpressure relief valve may be configured to release air from the bladderif the pressure sensor detects a pressure in the bladder that exceeds apredetermined pressure. A first predetermined pressure may correspond toa first weight of a patient. A second predetermined pressure maycorrespond to a second weight of a patient. A third predeterminedpressure may correspond to a third weight of a patient. The first weightof the patient may be within a range of 70 pounds to 250 pounds. Thesecond weight of the patient may be within a range of 251 pounds to 400pounds. The third weight of the patient may be within a range of 401pounds to 500 pounds.

In some embodiments, the mattress may include a foam frame defining aspace. A bladder may be positioned in the space. A pressure relief valvemay be configured to release air from the bladder if a pressure in thebladder exceeds a predetermined limit. The predetermined limit may beselected based on a weight of a patient. The predetermined limit may bemanually selected. A weigh scale may be positioned between the frame andthe mattress. The predetermined limit may be selected based on a weightof a patient as measured by the weigh scale.

According to a further aspect of the disclosed embodiments, a patientsupport apparatus may include a frame. A side rail may extend from theframe. An electronic component may be positioned on the side rail. Aninductive power transmitter may be coupled to the frame. An inductivepower receiver may be coupled to the side rail and electrically coupledto the electronic component. The inductive power transmitter maytransmit a power signal to the inductive power receiver to power theelectronic component.

It may be contemplated that the electronic component includes agraphical user interface. The electronic component may include a controlsystem. The side rail may be moveable between a lowered position and araised position. The power transmitter may transmit the power signal tothe inductive power receiver when the side rail is in either the loweredposition or the raised position. The side rail may be moveable to anintermediate position between the lowered position and the raisedposition. The inductive power transmitter may transmit the power signalto the inductive power receiver when the side rail is in theintermediate position.

It may be desired that a mattress may be positioned on the frame. Themattress may include a foam frame defining a space. A bladder may bepositioned in the space. A plurality of mutually exclusively selectablepressure relief valves may be provided. A selected pressure releasevalve of the plurality of selectable pressure release valves may beconfigured to release air from the bladder if a pressure in the bladderexceeds a predetermined limit of the selected pressure relief valve.Each selectable pressure release valve may release air at a differentpredetermined limit. The plurality of mutually exclusively selectablepressure relief valves may include a first pressure relief valve havinga predetermined limit that corresponds to a first weight of a patient. Asecond pressure relief valve may have a predetermined limit thatcorresponds to a second weight of a patient. A third pressure reliefvalve may have a predetermined limit that corresponds to a third weightof a patient. The first weight of the patient may be within a range of70 pounds to 250 pounds. The second weight of the patient may be withina range of 251 pounds to 400 pounds. The third weight of the patient maybe within a range of 401 pounds to 500 pounds.

In some embodiments, a mattress may be positioned on the frame. Themattress may include a foam frame defining a space. A bladder may bepositioned in the space. An electronic pressure relief valve may have apressure sensor. The electronic pressure relief valve may be configuredto release air from the bladder if the pressure sensor detects apressure in the bladder that exceeds a predetermined pressure. A firstpredetermined pressure may correspond to a first weight of a patient. Asecond predetermined pressure may correspond to a second weight of apatient. A third predetermined pressure may correspond to a third weightof a patient. The first weight of the patient may be within a range of70 pounds to 250 pounds. The second weight of the patient may be withina range of 251 pounds to 400 pounds. The third weight of the patient maybe within a range of 401 pounds to 500 pounds.

Optionally, a mattress may be positioned on the frame. The mattress mayinclude a foam frame defining a space. A bladder may be positioned inthe space. A pressure relief valve may be configured to release air fromthe bladder if a pressure in the bladder exceeds a predetermined limit.The predetermined limit may selected based on a weight of a patient. Thepredetermined limit may be manually selected. A weigh scale may bepositioned on the frame. The predetermined limit may be selected basedon a weight of a patient as measured by the weigh scale. Thepredetermined limit may be automatically selected.

According to yet a further aspect of the disclosed embodiments, apatient support apparatus may include a patient support. A cover mayenclose the patient support. An x-ray cassette may be positioned withinthe cover. A wireless transceiver may be coupled to the x-ray cassette.The wireless transceiver may wirelessly communicate signals between thex-ray cassette and a device positioned outside of the cover. The x-raycassette may include a digital x-ray cassette.

In some embodiments, an inductive power receiver may be positionedwithin the cover and may be configured to receive power signals from aninductive power transmitter positioned outside of the cover. The x-raycassette may be powered by the inductive power receiver. An electroniccomponent may be positioned within the cover. The electronic componentmay be powered by the inductive power receiver. The electronic componentmay include a sensor. The device may include an x-ray control module.

Optionally, a foam frame may define a space. A bladder may be positionedin the space. A pressure relief valve may be configured to release airfrom the bladder if a pressure in the bladder exceeds a predeterminedlimit. The predetermined limit may be selected based on a weight of apatient. The predetermined limit may be manually selected. A weigh scalemay be positioned on the frame. The predetermined limit may be selectedbased on a weight of a patient as measured by the weigh scale. Thepredetermined limit may be automatically selected. A first predeterminedlimit may correspond to a first weight of a patient. A secondpredetermined limit may correspond to a second weight of a patient. Athird predetermined limit may correspond to a third weight of a patient.The first weight of the patient may be within a range of 70 pounds to250 pounds. The second weight of the patient may be within a range of251 pounds to 400 pounds. The third weight of the patient may be withina range of 401 pounds to 500 pounds.

Additional features, which alone or in combination with any otherfeature(s), such as those listed above and/or those listed in theclaims, can comprise patentable subject matter and will become apparentto those skilled in the art upon consideration of the following detaileddescription of various embodiments exemplifying the best mode ofcarrying out the embodiments as presently perceived.

BRIEF DESCRIPTION OF THE DRAWINGS

The detailed description particularly refers to the accompanying figuresin which:

FIG. 1 is a side perspective view of a patient support apparatus inaccordance with an embodiment and having a mattress positioned on top ofa frame;

FIG. 2 is an exploded view of the mattress shown in FIG. 1 and having afoam structure surrounding a bladder assembly, wherein the foamstructure and bladder assembly are configured to be encased by a firesock and a cover;

FIG. 3 is a top plan view of the bladder assembly shown in FIG. 2 andhaving a manifold coupled to a pressure relief valve assembly;

FIG. 4 is a side elevation view of the bladder assembly shown in FIG. 3and showing the manifold coupled to the pressure relief valve assembly;

FIG. 5 is a schematic view of an embodiment of the pressure relief valveassembly having a control knob to select one of a plurality of mutuallyexclusive pressure relief valves;

FIG. 6 is a side elevation view of the bladder assembly shown in FIG. 3and showing the manifold coupled to the a plurality of pressure reliefvalve assemblies;

FIG. 7 is a schematic view of another embodiment of the pressure reliefvalve assembly having an electronic pressure relief valve and pressuresensor;

FIG. 8 is a flowchart illustrating operation of the pressure reliefvalve assembly shown in FIG. 7 ;

FIG. 9 is a graph illustrating the ratio of pressure ulcer prevalence tomean pressure ulcer prevalence as a function of patient weight;

FIG. 10 is a top plan view of the mattress shown in FIG. 1 having adigital x-ray cassette positioned within a cover of the mattress;

FIG. 11 is a side schematic view of the mattress shown in FIG. 1positioned on the frame shown in FIG. 1 and an inductive powertransmitter positioned on the frame and an inductive power receiverpositioned within the mattress; and

FIG. 12 is a side schematic view of the side rail shown in FIG. 1coupled to the frame shown in FIG. 1 and an inductive power transmitterpositioned on the frame and an inductive power receiver positioned onthe side rail.

DETAILED DESCRIPTION

Referring to FIG. 1 , a patient support apparatus 10 is illustrativelyembodied as a hospital bed 10. The view shown in FIG. 1 is generallytaken from a position that is oriented at the left side, foot end of thehospital bed 10. For purposes of orientation, the discussion of thehospital bed 10 will be based on the orientation of a patient supportedon the hospital bed 10 in a supine position. Thus, the foot end 12 ofthe hospital bed 10 refers to the end nearest the patient's feet whenthe patient is supported on the hospital bed 10 in the supine position.The hospital bed 10 has a head end 14 opposite the foot end 12. A leftside 16 refers to the patient's left when the patient is lying in thehospital bed 10 in a supine position. The right side 18 refers to thepatient's right. When reference is made to the longitudinal length ofthe hospital bed 10, it refers a direction that is represented by thelines that generally extend between the head end 14 and foot end 12 ofthe hospital bed 10. Similarly, lateral width of the hospital bed 10refers to a direction that is represented by the lines that generallyextend between the left side 16 and right side 18.

The hospital bed 10 includes a base frame 20, which supports a liftsystem 22. The lift system 22 engages the base and an upper frame 24such that the lift system 22 moves the upper frame 24 verticallyrelative to the base frame 20. The lift system 22 includes a head endlinkage 27 and a foot end linkage 29. Each of the linkages 27 and 29 areindependently operable and may be operated to cause the hospital bed 10to move into a tilt position which is when the head end 14 of the upperframe 24 is positioned lower than the foot end 12 of the upper frame 24.The hospital bed 10 may also be moved to a reverse tilt position withthe foot end 12 of the upper frame 24 is positioned lower than the headend 14 of the upper frame 24.

The upper frame 24 supports a load frame 26. The load frame 26 supportsa head deck 28 which is movable relative to the load frame 26. The loadframe 26 also supports an articulated seat deck 30, also movablerelative to the load frame 26 and a fixed seat deck 32. Also supportedfrom the load frame 26 is a foot deck 34 that is articulated andmoveable relative to the load frame 26. The foot deck 34 in theillustrative embodiment of FIG. 1 provides for powered pivoting of thefoot deck 34 and manual extension and retraction of the foot deck 34 tovary the length of the foot deck 34. In other embodiments, poweredpivoting of the foot deck 34 may be omitted and the related movement maybe caused manually, or follow movement of the articulated seat deck 30.In addition, in some embodiments, extension and retraction of the footdeck 34 may be powered by an actuator.

The foot deck 34 includes a first portion 36 and a second portion 38,which moves relative to the first portion 36 to vary the size of thefoot deck 34. The second portion 38 moves generally longitudinallyrelative to the first portion 36 to vary the longitudinal length of thefoot deck 34 and, thereby, the longitudinal length of the hospital bed10.

A foot panel 40 is supported from the second portion 38 and extendsvertically from an upper surface 42 of the second portion 38 to form abarrier at the foot end 12 of the hospital bed 10. A head panel 44 ispositioned on an upright structure 46 of the base frame 20 and extendsvertically to form a barrier at the head end 14 of the hospital bed 10.A left head side rail 48 is supported from the head deck 28 and ismoveable between a raised position shown in FIG. 1 and a loweredposition as is known in the art. A right head side rail 50 is alsomoveable between the raised position of FIG. 1 and lowered position. Asshown in FIG. 1 , in the raised position, the side rails 48 and 50extend above an upper surface 52 of a mattress 54 of the hospital bed 10when the side rails 48 and 50 are in a raised position. In a loweredposition an upper edge 56 of the left head side rail 48 is below theupper surface 52. It should be appreciated that in some embodiments, theleft head side rail 48 and the right head side rail 50 are movable to aposition between the raised position and the lowered position.

The hospital bed 10 also includes a left foot side rail 58 and a rightfoot side rail 60, each of which is supported directly from the loadframe 26. Each of the side rails 48, 50, 58, and 60 are operable to belowered to a position below the upper surface 52. It should beappreciated that in some embodiments, the left foot side rail 58 and theright foot side rail 60 are movable to a position between the raisedposition and the lowered position. It should be noted that when the headdeck 28 is moved, the head side rails 48 and 50 move with the head deck28 so that they maintain their relative position to the patient. This isbecause both of the head side rails 48 and 50 are supported by the headdeck 28.

In the illustrative embodiment, a weigh scale 130 is positioned betweenthe mattress 54 and the upper frame 24. In some embodiments, the weighscale 130 may be positioned within the mattress 54. The weigh scale 130measures a weight of a patient on the mattress 54. The weigh scale 130may also measure a distribution of the patient's weight. For example,the weigh scale 130 may determine that the patient is applying a 30pound force on the head deck 28 and 80 pounds of force on the seat deck30.

A control system 140 may be embedded in one of the side rails 48, 50,58, and 60. A graphical user interface 142 is electronically coupled tothe control system 140 so that a user, e.g. the caregiver or patient,can operate the bed 10. For example, the graphical user interface 142may include buttons or icons configured to control movement of thevarious sections of the bed 10. The graphical user interface 142transmits a signal to the control system 140 indicative of the desiredmovement and the control system 140 operates the various motors andactuators to move the sections of the bed 10. In some embodiments, thegraphical user interface 142 may also display outputs from varioussensors in the bed 10, e.g. a patient weight or vital signs.

Referring to FIGS. 2-4 , the mattress 54 includes a core 68 whichcomprises a bladder assembly 70 which engages a foam frame 72. The foamframe 72 includes a perforated foot support 62 which is coupled to apair of longitudinal bolsters 74 and 76. The longitudinal bolsters 74,76 are interconnected by a header 78 which extends laterally between thebolsters 74, 76 at the head end 14 of the mattress 54. The core 68 alsoincludes an upper layer of foam and a lower layer of foam which areglued together to form an upper foam support. The longitudinal bolsters74 and 76 are secured to the perforated foot support 62 such that thefoot support 62, bolsters 74 and 76, header 78, and foam supportcooperate to define a space into which the bladder assembly 70 ispositioned to form the core 68. The mattress 54 includes a lower cover82 and an upper cover 84 which are secured together with a zipper as isknown in the art. The mattress 54 further includes a fire barrierassembly 126 which is wrapped over the top of core 68 to fully enclosethe core 68 in the fire barrier assembly 126.

The bladder assembly 70 includes eight bladders 96, 98, 100, 102, 104,106, 107, and 108. The bladders are arranged with bladder 108 positionedat the foot end 12 of the bladder assembly 70 and bladder 96 positionedat the head end 14. Each bladder 96, 98, 100, 102, 104, 106, 107, and108 comprises an outer layer of urethane-coated nylon, which provides anair impermeable foam-filled bladder 110. Inside of each foam-filledbladder 110 is a two layered foam structure. The foam structure includesan upper layer and a lower layer. The foam layers and are gluedtogether. The foam structure is deformable under load, but resilientlyexpands to fill the interior space of the foam-filled bladder 110.

At the left side 16 of each foam-filled bladder 110 is a pressure reliefor check valve 118. Each of the check valves 118 are configured to openwhen the pressure applied to the valve exceeds the relief pressure ofthe valve 118. In the arrangement of the bladder assembly 70, the valves118 are arranged such that when the pressure inside any one of thefoam-filled bladders 110 is lower than the pressure of atmosphere, thecorresponding valve 118 opens to permit air to flow from atmosphere intothe respective foam-filled bladder 110.

On the right side 18 of the bladder assembly 70, each foam-filledbladder 110 includes a respective outlet 120. Each of the outlets 120are connected to a manifold tube 122 so that the foam-filled bladders110 are all in fluid communication with one another through the outlets120 and manifold tube 122. The manifold tube 122 terminates with arelief valve assembly 150. The relief valve assembly 150 is configuredsuch that, when the pressure in the manifold tube exceeds a reliefpressure of the relief valve assembly 150, the relief valve assembly 150opens to permit the venting of the pressure to atmosphere. It should beunderstood that the valves 118, being check valves, do not permit a flowof air from the foam-filled bladders 110 through the valves 118 toatmosphere. The only flow path for air from the foam-filled bladders 110to atmosphere is through the manifold tube 122 and relief valve assembly150. Similarly, the only path for that flow into any of the foam-filledbladders 110 is through a respective valve 118.

Thus, the mattress 54 is configured to maintain the pressure within eachof the bladders 96, 98, 100, 102, 104, 106, 107, and 108 to a pressurebelow the relief pressure of the relief valve assembly 150 and above theactivation pressure of inlet valves 118. The operation of the inletvalves 118 of any particular bladder 96, 98, 100, 102, 104, 106, 107,and 108, which is unloaded, provides for the rapid filling of therespective bladder 96, 98, 100, 102, 104, 106, 107, and 108 with airfrom atmosphere. This approach helps to regulate the pressure within thevarious bladders 96, 98, 100, 102, 104, 106, 107, and 108 relativelyquickly to control the support pressure experienced by a patient.

In the event that the patient exceeds the weight corresponding to therelief pressures of the bladder assembly 70, venting of the pressure inthe manifold tube 122 and relief valve assembly 150 permits the patientto be supported on the foam structures of each bladder 96, 98, 100, 102,104, 106, 107, and 108. In this way, the mattress 54 provides thebenefits of a pneumatic mattress with safety for larger patients frombottoming out against the surface of the decks of the hospital bed 10.It should be understood that the foam structures also serve the purposeof expanding the foam-filled bladders 110 to create the vacuum, whichdraws air through the valves 118 when a particular bladder 96, 98, 100,102, 104, 106, 107, and 108 is unloaded.

Referring now to FIG. 5 , the relief valve assembly 150 includes aninlet 152 fluidly coupled to a switch 154. The switch 154 is a manualswitch that is operated by rotating a dial 156. Outlets 158 extend fromthe switch 154 to a plurality of mutually exclusive pressure reliefvalves 160. By rotating the dial 156, a user can select a pressurerelief valve 160. The pressure relief valve 160 is selected based on aweight of the patient. For example, the patient may be weighed prior tobeing positioned on the bed 10. In another embodiment, the patient maybe weighed by the weigh scale 130. The caregiver, then selects theappropriate pressure relief valve 160 based on the patient's weight. Itmay be contemplated that the dial is automatically triggered to select apressure relief valve 160 based on a weight of the patient as measuredby the weigh scale 130. Each pressure relief valve 160 is coupled to anoutlet 162 of the relief valve assembly 150.

Each pressure relief valve 160 corresponds to a weight range of thepatient. For example, a first pressure relief valve 170 may be selectedfor patients weighing within a range of 70 pounds to 250 pounds. Asecond pressure relief valve 172 may be selected for patients weighingwithin a range of 251 pounds to 400 pounds. A third pressure reliefvalve 174 may be selected for patients weighing within a range of 401pounds to 500 pounds. In another embodiment, the first pressure reliefvalve 170 may be selected for patients weighing between 141 pounds and180 pounds. The second pressure relief valve 172 may be selected forpatients weighing between 181 pounds and 250 pounds. The third pressurerelief valve 174 may be selected for patients weighing over 253 pounds.It will be appreciated that the pressure relief valves 170, 172, 174 maybe set for any desirable range of patient weight.

Each pressure relief valve 160 is configured to maintain the pressurewithin each of the bladders 96, 98, 100, 102, 104, 106, 107, and 108 toa pressure below a relief pressure of the pressure relief valve 160.Each pressure relief valve 160 has a different relief pressure thatcorresponds to the weight range of the respective pressure relief valve160. The first pressure relief valve 170 may have a relief pressure thatis less than the relief pressure of the second pressure relief valve172. The second pressure relief valve 172 may have a relief pressurethat is less than the relief pressure of the third pressure relief valve174.

In some embodiments, the mattress 54 includes a plurality of reliefvalve assemblies 150. For example, as shown in FIG. 6 , a head reliefvalve assembly 180 may control the pressure relief of bladders 182 in ahead section of the mattress 54, a seat relief valve assembly 184 maycontrol the pressure relief of bladders 186 in a seat section of themattress 54, and a foot relief valve assembly 188 may control pressurerelief in a foot section 190 of the mattress 54. In such an embodiment,each relief valve assembly 180, 184, 186 may be set to the same reliefpressure. Alternatively, each relief valve assembly 180, 184, 186 may beset to a different relief pressure. In some embodiments, some reliefvalve assemblies 180, 184, 186 may be set to the same relief pressure,while other relief valve assemblies are set to a different reliefpressure.

Referring to FIG. 7 , a relief valve assembly 200 may be used in placeof the relief valve assembly 150. The relief valve assembly 200 includesan electric valve 202 that is configured to discharge air from thebladders 96, 98, 100, 102, 104, 106, 107, and 108 through an outlet 206to a pressure below a relief pressure. The assembly 200 includes apressure sensor 204 that determines a pressure within the bladders 96,98, 100, 102, 104, 106, 107, and 108. When the pressure sensor 204detects a pressure that is greater than the relief pressure, theelectric valve 202 is opened to discharge air from the bladders 96, 98,100, 102, 104, 106, 107, and 108 until the pressure drops. In someembodiments, the plurality of relief valve assemblies 180, 184, 186shown in FIG. 6 may utilize an electric valve 202 as described above.

The relief valve assembly 200 includes a processor 208 and a memory 210.The memory 210 stores instructions that are carried out by the processor208. FIG. 8 illustrates an algorithm operated by the processor 208. Atstep 212, a relief pressure for the bladders 96, 98, 100, 102, 104, 106,107, and 108 is selected as set forth below. At step 214, the pressuresensor 204 detects a pressure in the bladders 96, 98, 100, 102, 104,106, 107, and 108. The detected pressure is compared to the reliefpressure, at step 216. If the detected pressure is below the reliefpressure, the valve 202 remains closed, at step 218. If the detectedpressure is above the relief pressure, the valve 202 is opened torelease air from the bladders 96, 98, 100, 102, 104, 106, 107, and 108.The sensor 204, then continues to detect the pressure in the bladders96, 98, 100, 102, 104, 106, 107, and 108, at step 214. Accordingly, ifthe valve 202 is opened, it only remains open until the detectedpressure is below the relief pressure.

The relief pressure may be altered based on the weight of the patient,as set forth above. For example, a caregiver may enter the patient'sweight into the control system 140 using the graphical user interface142. Based on this weight, the control system 140 may alter the reliefpressure of the assembly 200. That is, the pressure required to bedetected by the pressure sensor 204 before opening the electric valve isaltered based on the weight of the patient.

In some embodiments, the relief pressure is automatically altered basedon a weight of the patient as measured by the weigh scale 130. In suchan embodiment, the weigh scale 130 transmits a data signal to thecontrol system 140. The data signal is indicative of a weight of thepatient as measured by the weigh scale 130. The control system 140includes a processor 220 and a memory 222. The memory 222 includesinstructions that, when executed by the processor 220, cause the controlsystem 140 to transmit a data signal to the relief valve assembly 200 toalter the relief pressure of the assembly 200 based on the weight of thepatient as measured by the weigh scale 130.

The bladder behavior for any given surface must fall into two distinctranges. A first range is when the check valve is closed and allpressures in the bladders are less than the relief pressure. In thisrange air pressure dominates the behavior of the surface. In a secondrange, the check valve is open and the pressures are greater than therelief pressure. In this range, the surface behavior is dominated by thefoam(s) within the support bladders. The embodiments described hereinintroduce a third state where a selectable check valve with a smalldifferential between the relief pressure and reseal pressure allows airto escape to a controlled pressure. Accordingly, the check valve resealpressure creates the third state with partial air and partial foamsupport. Another embodiment includes multi-zoned selectable pressuresthat includes a check valve at one or more individual zones.

Using selectable check valves provides a non-powered solution to patientcomfort adjustment. By selecting a check valve with a higher resealpressure, a patient or caregiver could choose a firmer surface. Byselecting a check valve with a lower reseal pressure, the patient orcaregiver could choose a softer surface.

The selectable ranges enable a caregiver or patient to hone in on anoptimal set of support pressures for each patient weight. The tendencyin unpowered products, due to general patient weight increases over thelast several years, has been to broaden the target range for eachproduct. Typically, this means broadening the target weight range from100 to 300 up to 100 to 500 lbs. However, because risk of pressureinjury in the patient is a U-shaped phenomenon with very high risk inthe 100-140 lbs. range (as illustrated in FIG. 9 ), broadening thetarget weight range increases prevalence in low weight patients toaccommodate patients between 300 and 500 lbs.

Referring now to FIG. 10 , the mattress 54 may include a digital x-raycassette 250 positioned within the mattress 54. The digital x-raycassette 250 is sealed within the mattress 54 and configured to takex-rays of the patient without having to move the patient. The cassette250 includes a processor 260 and a memory 262. The cassette 250 includesa wireless transmitter 252 that is configured to transmit data signalsfrom the cassette 250 to a device 254 positioned outside of the mattress54. The device 254 includes a processor 270 and a memory 272. Forexample, the device 254 may be an x-ray control module that reads thex-rays taken by the cassette 250. Additionally, the data signals may besent to remote computers, such as a nurse's station, a doctor's office,or an electronic medical record.

The digital x-ray cassette 250 is integrated into the patient supportsurface to wirelessly communicate with a portable x-ray machine orhospital electronic medical record. In an air surface the rigid digitalcassette 250 could be fabricated into the bottom of the mattress 54 toremove any potential interference with a microclimate management systemor interface pressure performance. During an X-ray the air bladderscould be softened or reduced in air pressure to bring the patient incloser proximity for image quality. In some embodiments, the cassette250 may be developed into a flexible format so that the x-ray cassette250 could be closer to the patient within the mattress 54. Accordingly,an x-ray could be taken with no need to deflate the mattress orreposition the patient.

In an embodiment where the device 254 is an x-ray control module, thedevice 254 may be positioned over the cassette 250 so that the patientis positioned between the device 254 and the cassette 250. The cassette250 is then powered, for example through inductive power as described inmore detail below. It should be noted that the cassette 250 need only bepowered when x-rays are being taken. To save energy, the cassette may beturned off when not in use. Once in position with the cassette powered,the device 254 sends x-rays to the cassette 250. The cassette 250detects the x-rays and produces image data related to an image producedby the x-ray. The cassette 250 wirelessly transmits the image data tothe device 254. An image is then produced at the device 254 or onanother display coupled to the device 254 based on the image data.

With the cassette 250 there is no need to move the patient to insert thecassette so back injuries to caregiver may be avoided. The cassette 250also reduces patient discomfort by removing the step of moving thepatient. Additionally, cleaning and disinfection concerns with thecassette and x-ray sleeve are eliminated. And, the potential forindirect or direct patient contact to the cassette is eliminated toprevent any cross-contamination between patients.

FIG. 11 illustrates an inductive power system 300 of the bed 10. Theupper frame 24 of the bed includes a power supply 302. The power supply302 may be electrically coupled to various electronics of the bed 10,e.g. the control system 140 and the graphical user interface 142. Thepower supply 302 is plugged into a power supply of the room, forexample, a wall outlet. An inductive power transmitter 304 iselectrically coupled to the power supply 302. The transmitter 304 ispositioned beneath the mattress 54.

The mattress 54 includes an inductive power receiver 310 that ispositioned within the mattress 54. The receiver 310 is coupled tovarious electronics 312 positioned within the mattress 54. Theelectronics 312 may include a plurality of sensors, for the mattress 54.The sensors may include humidity sensors, temperature sensors, pressuressensors, or the like. In some embodiments, the electronics 312 includethe digital x-ray cassette 250.

The power transmitter 304 inductively passes power to the power receiver310 to wirelessly power the electronics 312 of the mattress 54 withouthaving to pass wires through the mattress cover. In some embodiments,data may be transmitted between the transmitter 304 and the receiver310. It will be appreciated that both the transmitter 304 and thereceiver 310 may be transceivers capable of both transmitting andreceiving power and data. As such, data from the electronics 312 may betransmitted to the control system 140 of the bed 10 and displayed on thegraphical user interface 142.

The transmitter 304 is a flat pad that rests on the top of the frame 24,directly below the mattress 54. The transmitter pad 304 is connected tothe bed power 302 and communications bus. The other side 310 of thewireless power/data system 300 is inside of the bottom ticking and maybe connected to any sensors inside the mattress 54 (humidity, air flow,temperature, radar, accelerometer, etc). Electronics inside the tickingmight also include an energy storage device 320 such as a battery orsuper-cap so that peak power needs are met with a relatively smallwireless power/data system.

FIG. 12 illustrates another embodiment of an inductive power system 350that may be utilized with the power system 300. The power system 350includes the power supply 302 of the bed 10 and a power transmitter 360.The power transmitter 360 is incorporated into a first end of a hinge362. In such an embodiment, a side rail 48, 50, 58, and/or 60 includeselectronics 352, e.g. the control system 140 and graphical userinterface 142. The electronics 352 are coupled to an inductive powerreceiver 354 in a second end of the hinge 362 so that the electronics352 are powered by a power signal between the transmitter 360 and thereceiver 354. It should be noted that data signals may also be passedbetween the transmitter 360 and the receiver 354. It will also beappreciated that both the transmitter 360 and the receiver 354 may betransceivers capable of both transmitting and receiving power and data.The hinge 362 provides wireless power and communication and eliminatesthe need to have another opening/port in the mattress. The hinge 362also eliminates the need to extend wires between the frame 24 and therespective side rail.

The power systems 300 and 350 provide a data and power solution formeasuring the mattress internal climate and for other sensors such asradar that can measure motion, respiration rate, heart rate, and patientimmersions. Having these sensors allows better control of the mattressclimate to minimize the occurrence of pressure ulcers and also measurerespiration data that is typically not correctly measured by nurses.With the automatic vital sign, the reliability of early warning scoresis increases and patient outcomes may be improved. Further, respirationdepth may be measured for a better understanding of pulmonary health.Patient motion can be measured to provide an automated input for theBraden mobility score. In-mattress radar can image the patient's feetand seat, the motion of which is a strong indicator of impendingbed-exit attempts.

It should be noted that the power systems 300 and 350 may also operatewith an inductive transmitter positioned in a healthcare facility wall.In other embodiments, the power systems 300 and 350 may be configured totransfer power to or from a remote device, for example a medical cart.It yet another embodiment, the power systems 300 and 350 may beconfigured to transfer data, for example image data and sensor data.

Although this disclosure refers to specific embodiments, it will beunderstood by those skilled in the art that various changes in form anddetail may be made without departing from the subject matter set forthin the accompanying claims.

The invention claimed is:
 1. A patient support apparatus comprising: aframe, a mattress positioned on the frame, the mattress having anelectronic component positioned within an interior of the mattress, aninductive power transmitter coupled to the frame, and an inductive powerreceiver positioned within the interior of the mattress and electricallycoupled to the electronic component, wherein the inductive powertransmitter transmits a power signal to the inductive power receiver topower the electronic component, and wherein the mattress furthercomprises: a foam frame defining a space, a bladder positioned in thespace, and a plurality of mutually exclusively selectable pressurerelief valves, wherein a selected pressure release valve of theplurality of selectable pressure release valves is configured to releaseair from the bladder if a pressure in the bladder exceeds apredetermined limit of the selected pressure relief valve, wherein eachselectable pressure release valve releases air at a differentpredetermined limit.
 2. The patient support apparatus of claim 1,wherein the electronic component includes a sensor.
 3. The patientsupport apparatus of claim 1, wherein the electronic component includesa digital x-ray cassette.
 4. The patient support apparatus of claim 3,wherein the digital x-ray cassette wirelessly transmits signals to adevice outside of the mattress.
 5. The patient support apparatus ofclaim 1 further comprising: a side rail extending from the frame, and aside rail inductive power receiver coupled to the side rail, wherein theinductive power transmitter transmits a power signal to the side railinductive power receiver to power a side rail electronic component. 6.The patient support apparatus of claim 5, wherein the side railelectronic component includes a graphical user interface.
 7. The patientsupport apparatus of claim 1, wherein data signals are transferredbetween the inductive power transmitter and the inductive powerreceiver.
 8. The patient support apparatus of claim 1, wherein theplurality of selectable pressure relief valves includes: a firstpressure relief valve having a predetermined limit that corresponds to afirst weight of a patient, a second pressure relief valve having apredetermined limit that corresponds to a second weight of a patient,and a third pressure relief valve having a predetermined limit thatcorresponds to a third weight of a patient.
 9. The patient supportapparatus of claim 8, wherein: the first weight of a patient is within arange of 70 pounds to 250 pounds, the second weight of a patient iswithin a range of 251 pounds to 400 pounds, and the third weight of apatient is within a range of 401 pounds to 500 pounds.
 10. The patientsupport apparatus of claim 1, wherein each of the plurality of mutuallyexclusively selectable pressure relief valves includes an electronicpressure relief valve having a pressure sensor, wherein each respectiveelectronic pressure relief valve is configured to release air from thecorresponding bladder if the corresponding pressure sensor detects apressure in the corresponding bladder that exceeds the predeterminedlimit of the respective electronic pressure relief valve.
 11. Thepatient support apparatus of claim 10, further comprising: a firstpredetermined pressure that corresponds to a first weight of a patient,a second predetermined pressure that corresponds to a second weight of apatient, and a third predetermined pressure that corresponds to a thirdweight of a patient.
 12. The patient support apparatus of claim 11,wherein: the first weight of a patient is within a range of 70 pounds to250 pounds, the second weight of a patient is within a range of 251pounds to 400 pounds, and the third weight of a patient is within arange of 401 pounds to 500 pounds.
 13. The patient support apparatus ofclaim 1, wherein the predetermined limit is selected based on a weightof a patient.
 14. The patient support apparatus of claim 13, wherein thepredetermined limit is manually selected.
 15. The patient supportapparatus of claim 13, further comprising a weigh scale positionedbetween the frame and the mattress, wherein the predetermined limit isselected based on a weight of a patient as measured by the weigh scale.